SYSTEM-BASED CUSTOM DESIGN SEALS are fully customized engineering components that go beyond standard product portfolios to address the specific and unique application needs of the customer. These seals are designed, analysed, and manufactured from the ground up to fulfil the critical sealing function required for a particular platform, system, or prototype.

Design and Development Process: The process begins with an in-depth analysis of the customer’s technical specifications, operating environment (pressure, temperature, chemical exposure, dynamic loads), and assembly constraints. It proceeds through stages of advanced CAD design, Finite Element Analysis (FEA) simulation, and prototype production. Material selection, geometry, and manufacturing technique are determined with a focus on performance, durability, and cost optimization.

Areas of Application: These components are vital for non-standard or future-oriented projects such as Unmanned Aerial Vehicles (UAVs), special mission aircraft, spacecraft, helicopters, innovative defence systems, test rigs, and prototypes. They are used in challenging applications like window seals, door seals, specialized fluid systems, wing integrated silicone-based flexible fuel tank, sensor housings, or interfaces with complex geometries.